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3 Strategies for Rubber Lining Weather Protection Against Extreme Temperatures

3 Strategies for Rubber Lining Weather Protection Against Extreme Temperatures

by | Mar 24, 2025 | Erosion Control Systems

​Rubber linings play a pivotal role in various industrial applications, serving as protective barriers for pipes, tanks, valves, and other machinery components. They shield from corrosion, abrasion, and chemical exposure. 

However, extreme temperatures present significant challenges to the integrity of these linings. In cold environments, rubber materials can become stiff and brittle, leading to cracking and potential failure. High temperatures can cause thermal degradation, resulting in softening, blistering, or loss of mechanical properties. ​

We’re here to tell you everything you need to know about rubber lining weather protection. 

Understanding the Impact of Extreme Temperatures on Rubber Linings

Understanding the effects of temperature extremes on rubber linings is crucial for maintaining their protective functions and extending your equipment lifespan.

Effects of Cold Temperatures

Exposure to extremely low temperatures can cause rubber materials to stiffen and become brittle, increasing the risk of cracking and potential failure. This brittleness occurs because cold temperatures reduce the flexibility of the polymer chains within the rubber, making it more susceptible to mechanical stress. 

The specific temperature at which rubber becomes brittle varies depending on the material:​

  • EPDM (Ethylene Propylene Diene Monomer): Typically remains flexible to approximately -40°F (-40°C). Below this, it may harden and lose elasticity, leading to potential damage. ​
  • Silicone Rubber: Depending on the specific formulation, it can remain flexible down to -100°F (-73°C) or lower. ​
  • Nitrile Rubber (NBR): Generally maintains flexibility down to -30°F (-34°C). Below this threshold, it becomes increasingly brittle.

Effects of High Temperatures

Elevated temperatures can lead to thermal oxidation, which degrades rubber linings. This process may cause softening, blistering, or a loss of mechanical properties, compromising the lining’s protective capabilities. Prolonged heat exposure accelerates these deteriorative effects, reducing the rubber lining’s service life.

The maximum service temperature varies by rubber type:​

  • EPDM: Suitable for continuous use up to approximately 300°F (149°C). Beyond this, degradation becomes more likely. ​
  • Silicone Rubber: Depending on the formulation, it can withstand temperatures up to 480°F (250°C) or higher. 
  • Nitrile Rubber (NBR): Suitable for continuous use up to around 250°F (121°C).

3 Strategies for Rubber Lining Weather Protection

Industries must take proactive steps to protect rubber linings from extreme temperatures to ensure they maintain their protective properties.

1. Select Appropriate Rubber Materials:

  • Chlorobutyl: Offers excellent heat resistance and low gas permeability, making it ideal for high-temperature applications.​
  • Hypalon (CSM – Chlorosulfonated Polyethylene): Provides superior resistance to UV radiation, ozone, and chemicals, suitable for prolonged outdoor exposure.​
  • Neoprene: Balances heat resistance and durability, commonly used where moderate temperature fluctuations occur.​
  • Silicone Rubber: Excels in both high and low temperatures, maintaining flexibility across a broad temperature range.​
  • EPDM: Resistant to UV rays and extreme temperatures, making it suitable for long-term outdoor applications.​

2. Implement Proper Storage Practices:

  • Shield from Sunlight and Ozone:
    • UV radiation and ozone can cause degradation. Avoid exposing rubber linings to direct sunlight or outdoor weathering for extended periods.
    • Store rubber-lined equipment indoors or use protective coverings to shield them from environmental factors.
  • Maintain Temperature-Controlled Storage:
    • Keep rubber lining storage areas at stable, moderate temperatures to prevent thermal stress.
    • Avoid sudden temperature changes to prevent rubber cracking or other damage.

3. Conduct Regular Maintenance:

  • Perform Routine Inspections:
    • Schedule regular visual inspections to identify early signs of damage, such as surface cracks or blisters.
    • ASME generally recommends inspections at regular intervals, typically ranging from one to five years.
    • Use appropriate testing methods, like spark testing, to detect pinhole leaks or subsurface issues.
  • Apply Preventive Measures:
    • Apply protective coatings or paints to enhance resistance against environmental factors, including UV radiation and ozone.
    • Implement controlled rubber lining heat protection and rubber lining cold protection systems to maintain optimal operating temperatures and minimize thermal cycling effects.

Count On Comprehensive Rubber Lining Services by US RUBBER

For comprehensive solutions tailored to your specific needs, US RUBBER offers a range of services designed to enhance the durability and performance of your equipment. With expertise in rubber lining applications, we provide high-quality materials and professional installation to ensure optimal protection. 

Our experienced field crews are available 24/7 for repairs and new tank linings, ensuring minimal downtime and prompt response to any issues. Our full-service shop is equipped with rubber line tanks, vessels, agitators, and other specialty items, providing versatile solutions for various industrial requirements.​

When you partner with US RUBBER, you can rest assured that your equipment is well-protected, allowing you to focus on your operations with confidence.​

How Rubber Lining for Water Treatment Equipment Offers Protection

How Rubber Lining for Water Treatment Equipment Offers Protection

by | Mar 21, 2025 | Erosion Control Systems

Water treatment facilities rely on a complex network of tanks, pipes, and vessels to safely process and distribute clean water. However, these critical components face constant exposure to water, chemicals, and abrasive materials, leading to corrosion, leaks, and equipment failure over time.

That’s where rubber lining for water treatment comes in. As a proven solution, rubber linings provide a durable, non-permeable barrier that shields equipment from chemical damage, wear, and leaks, ensuring long-term efficiency and reliability.

Let’s explore how rubber-lined wastewater tanks and other water treatment components benefit from this advanced protective solution—and why investing in rubber lining is crucial for facilities looking to prevent damage.

The Corrosion Challenge in Water Treatment Equipment

Corrosion is one of the most significant threats to water treatment tanks, pipes, and vessels. Over time, exposure to water, harsh chemicals, and abrasive materials weakens metal surfaces. This leads to structural deterioration, leaks, and contamination risks. 

If left unaddressed, corrosion can compromise system integrity, resulting in expensive repairs, operational downtime, and environmental hazards.

Common Causes of Corrosion in Water Treatment Equipment:

  1. Water Exposure – Even treated water contains minerals and dissolved gases that accelerate oxidation and rust formation on unprotected metal surfaces.
  2. Chemical Reactions – Water treatment processes rely on strong acids, alkalis, and disinfectants, which can aggressively corrode metal tanks and piping over time.
  3. Abrasive Materials – Solid particles in wastewater and sludge can wear down the internal surfaces of pipes and tanks, leading to premature failure.

The Solution: Rubber Linings

Rubber linings for water treatment equipment provide a durable, long-lasting protective solution to combat the damaging effects of corrosion. They’re designed to withstand continuous exposure to water, chemicals, and abrasive materials. The linings form a non-permeable shield that preserves the integrity of tanks, pipes, and vessels.

High-quality rubber linings in water treatment equipment prevent corrosion in water tanks by:

  • Non-Permeable Protection – Rubber linings create a watertight, chemical-resistant barrier that prevents moisture, acids, and other corrosive substances from penetrating metal surfaces.
  • High Resistance to Harsh Chemicals – Many water treatment processes involve strong acids, alkalis, and disinfectants that can degrade unprotected equipment. Rubber linings offer superior resistance to these substances, significantly reducing the risk of corrosion.
  • Impact and Abrasion Absorption – Solid particles and sludge can erode metal surfaces over time in wastewater treatment. Rubber linings act as a cushion, absorbing impact and minimizing wear caused by abrasive materials.
  • Custom Fit for Tanks, Pipes, and Vessels – Rubber linings can be tailored to fit the unique requirements of water treatment tanks, clarifiers, and chemical storage units, ensuring comprehensive protection across the entire system.

Investing in rubber lining for water treatment can extend equipment lifespan, reduce maintenance costs, and prevent operational disruptions—making it an essential solution for long-term efficiency and reliability.

How Wastewater Equipment Is Prone to Chemical Damage

Water treatment facilities rely on various chemical processes to remove contaminants, neutralize harmful substances, and ensure clean water output. 

However, many harsh chemicals—such as chlorine, sulfuric acid, and sodium hydroxide—can aggressively degrade unprotected tanks and pipes. Over time, chemical exposure leads to corrosion, leaks, and equipment failure.

Chlorine can react with metal surfaces, causing pitting corrosion and structural weakening.

Sulfuric Acid is highly corrosive and can quickly deteriorate unlined steel tanks.

Sodium Hydroxide (Caustic Soda) can cause metal embrittlement over time.

Without proper protection, water treatment tanks and piping systems can suffer from rapid degradation, leaks, and contamination risks, leading to expensive repairs and regulatory violations.

How Rubber Lining is Effective Against Chemicals

  • Superior Chemical Resistance – Chlorobutyl and bromobutyl rubber linings are designed to withstand prolonged exposure to acidic, alkaline, and oxidizing chemicals without degrading.
  • Flexibility & Crack Resistance – Unlike some plastic coatings that become brittle over time, rubber linings remain flexible and resistant to cracking, ensuring long-term durability.
  • Custom Fit for Maximum Protection – Rubber linings can be seamlessly applied to pipes, clarifiers, storage tanks, and wastewater treatment vessels, ensuring complete coverage and protection against chemical attack.

How Wastewater Equipment Is Prone to Leaks & Contamination Risks

Leaks in wastewater treatment tanks, pipes, and vessels pose a serious environmental and facility operations risk. A single breach can lead to hazardous chemical spills, water contamination, and regulatory violations. 

Leaks can release toxic chemicals and untreated wastewater into surrounding soil and water sources, harming ecosystems and public health.

Water treatment facilities must meet strict industry regulations. A containment failure could lead to heavy fines, shutdowns, or legal liabilities.

Continuous leaks can weaken metal tanks and pipes, increasing the risk of catastrophic failures and costly repairs.

Preventing leaks is critical for maintaining system integrity and ensuring compliance with environmental and safety regulations.

How Rubber Lining is Effective Against Leaks & Contamination

  • Seamless, Leak-Proof Protection – Rubber linings form a continuous, non-permeable barrier that seals tanks and pipes, preventing even minor leaks.
  • Chemical & Moisture Resistance – Unlike unlined metal, which can corrode over time, rubber linings withstand exposure to water, acids, and industrial chemicals without degrading.
  • Long-Term Durability – Rubber linings maintain flexibility, allowing them to expand and contract with temperature changes and pressure fluctuations, reducing the risk of cracks or seam failures
water treatment system

The 4 Key Benefits of Rubber Lining for Water Treatment Equipment

Investing in rubber lining for water treatment provides long-term protection for tanks, pipes, and vessels, ensuring they withstand the harsh conditions of wastewater processing. Some of the main benefits of rubber lining include:

1. Extends Equipment Lifespan

  • Reduces corrosion and wear, protecting metal surfaces from exposure to water, chemicals, and abrasive materials.
  • Increases the durability of tanks, pipes, and clarifiers, reducing the risk of early equipment failure.
  • Ensures long-term reliability, preventing structural damage.

2. Reduces Maintenance Costs

  • Rubber linings significantly decrease the need for frequent repairs and replacements by preventing corrosion and leaks.
  • Less downtime for maintenance means greater operational efficiency and cost savings.
  • Helps preserve equipment’s structural integrity, avoiding premature investments in new tanks or piping.

3. Enhances Environmental Protection

  • Leak prevention minimizes contamination risks, ensuring that wastewater and hazardous chemicals remain contained.
  • Protects surrounding ecosystems and groundwater from potential chemical exposure.
  • Reduces the risk of expensive environmental cleanup efforts caused by spills or leaks.

4. Ensures Regulatory Compliance

  • Meets industry standards for wastewater treatment equipment protection.
  • Helps facilities comply with EPA, OSHA, and local wastewater treatment regulations.
  • Avoids penalties, fines, and legal consequences associated with non-compliance.

The Bottom Line:

  • Rubber linings are an essential investment for water treatment facilities. They extend equipment lifespan, reduce maintenance costs, prevent contamination, and maintain regulatory compliance.
  • By choosing high-quality rubber lining solutions, treatment plants can operate safely, efficiently, and cost-effectively for years to come.

US RUBBER: The Smartest Investment for Long-Lasting Water Treatment Equipment

If you’re looking for high-quality rubber lining solutions, US RUBBER offers expert installation, top-tier materials, and customized solutions to meet your facility’s unique needs. With decades of experience, we provide reliable protection against corrosion, leaks, and chemical damage—helping your operation run smoothly and efficiently.

Contact our team today to learn how rubber lining can safeguard your water treatment operations.

Rubber Lining Repair vs. Replacement

Rubber Lining Repair vs. Replacement

by | Feb 21, 2025 | US Rubber

Rubber linings are beneficial for protecting industrial equipment such as storage tanks, pipes, and processing vessels from corrosion. But over time, even the most durable rubber linings can deteriorate, leading to the important decision of whether to repair or replace them.

Key Factors in Deciding Between Rubber Lining Repair and Replacement

There are several key factors to consider when making this decision, including the age of the lining, extent of damage, and environmental conditions. By understanding these factors, businesses can ensure optimal tank lining maintenance.

1. Age of the Rubber Lining

While the lifespan of rubber linings varies in different environments, the typical rubber lining lifespan ranges from 5 to 30 years. Recognizing the following signs of aging allows for proactive measures to repair or replace linings before they deteriorate and lead to costly failures.

Hardening and Cracking

Over time, heat, sunlight, and chemicals can make rubber linings hard and brittle. When this happens, the rubber loses its flexibility and is more likely to crack under pressure or temperature changes. Brittle rubber also can’t absorb shocks or vibrations as well, which increases the risk of damage. Cracks in the rubber can let in water or other substances, causing even more wear and tear.

Loss of Elasticity

Elasticity allows rubber linings to stretch and move without breaking when equipment shifts, expands, or changes pressure. However, over time, exposure to extreme temperatures, harsh chemicals, and oxygen can weaken the rubber, making it lose its flexibility. When this happens, the rubber becomes stiff and brittle, making it more likely to tear, crack, or develop holes.

Surface Degradation

The outer layer of a rubber lining acts like a shield, protecting equipment from harsh chemicals, rough materials, and physical damage. However, over time, exposure to these elements can wear down this protective layer, a process known as surface degradation. This can cause the rubber to become thinner, rough, or uneven. Signs of damage may include cracks, small holes, fading, or changes in texture. If the rubber lining starts to separate from the equipment, it won’t provide the same level of protection. 

2. Extent of Damage

Not all damage to a rubber lining means it needs to be completely replaced. In many cases, small cracks, tiny holes, or minor surface wear can be fixed with patching or re-coating. If a crack or puncture is only in one spot, it can usually be sealed without replacing the whole lining. Minor surface degradation that hasn’t deeply affected the lining’s structure can also be treated to extend its life. Additionally, if chemical exposure damage is limited to just one section, targeted repairs can restore protection and maintain the lining’s performance.

However, there are times when rubber lining replacement is the better option. If the lining has large cracks, deep abrasions, or widespread damage, repairs may not be reliable in the long run. When multiple areas of damage keep appearing and requiring frequent patching, the cost and effort of ongoing repairs can add up, making full replacement more practical. Most importantly, if the lining’s structural integrity is compromised, there’s a high risk of leaks or failure. In this case, replacing the entire lining is the safest choice.

3. Environmental and Safety Considerations

When deciding whether to repair or replace a rubber lining, it’s crucial to consider the broader impact on the environment. Rubber linings play a key role in maintaining the integrity of equipment and avoiding risk to the environment or public health.

A well-maintained rubber lining helps prevent chemical or hazardous material leaks that could contaminate the surrounding environment. In industries such as chemical processing or oil and gas, even minor damage to a lining can lead to dangerous leaks, causing environmental harm. 

These risks pose a threat to workers. Replacing a worn-out lining with a new, reliable one can significantly reduce safety hazards, ensuring that employees are protected from the risks of exposure to hazardous chemicals or pressurized systems. Additionally, industries with strict safety and regulatory compliance must ensure that repaired linings meet safety standards. In cases where a compromised lining risks product contamination or environmental hazards, full rubber lining replacement is often the safer option.

4. Mitigating Risk of Catastrophic Events

In industries like petrochemical, nuclear power, and mining, rubber linings enhance durability, ensuring that they remain intact even under extreme conditions. This helps prevent catastrophic failures that could pose a danger to both the facility and the broader community. By safeguarding both equipment and the environment, rubber linings help ensure broader safety beyond just protecting workers, reducing the likelihood of accidents that could have far-reaching impacts.

Is It Cheaper to Repair or Replace a Rubber Lining?

Deciding whether to repair or replace a rubber lining depends on both short-term and long-term costs. Repairs are usually cheaper upfront and can include methods like patching, vulcanization, or re-coating. These techniques can extend the life of the lining if the damage is minor, but they may not always be a lasting solution. Over time, repeated repairs can add up, especially if the lining continues to wear down or new damage keeps appearing.

In some cases, replacement is the more cost-effective option. If a lining needs frequent repairs, the ongoing costs of materials, labor, and downtime can become more expensive than installing a new lining. Replacing the entire lining also helps prevent unexpected failures that could disrupt operations and lead to bigger expenses. While the upfront cost of a new lining is higher, it often saves money in the long run by providing better durability, fewer maintenance needs, and improved performance.

Benefits of Rubber Lining Replacement:

Replacing a rubber lining offers several long-term benefits, making it a great investment for industries that rely on tank lining maintenance. 

  • Enhanced durability helps extend the lifespan of equipment by protecting it from wear, corrosion, and chemical damage. 
  • Improved chemical resistance ensures better protection in harsh environments. 
  • Reduced maintenance costs over time by minimizing the need for frequent repairs and downtime.

Benefits of Rubber Lining Repairs:

Rubber lining repairs can be a cost-effective solution, especially for minor damage.

  • Lower upfront costs as repairs are more affordable than full replacements.
  • Minimal downtime from quick repairs keeps operations running smoothly.
  • Preservation of intact areas maximizes the full lifespan of the lining.

Should I Repair or Replace My Rubber Lining?

Deciding whether to repair or replace your rubber lining requires a careful evaluation of the condition of your equipment. If you need expert advice, contact US RUBBER today for an in-depth evaluation and the best solution tailored to your needs! Our professional rubber lining specialists can provide a professional assessment based on your specific situation.

Safety & Environmental Benefits of Rubber Lining in Industrial Settings

Safety & Environmental Benefits of Rubber Lining in Industrial Settings

by | Feb 14, 2025 | US Rubber

In industries ranging from petrochemical to water treatment, equipment is exposed to harsh chemicals and extreme temperatures which can cause damage over time. To keep things running efficiently and safely, rubber lining is a necessary protective shield. 

But rubber lining does more than just protect equipment—there is an array of environmental benefits  of rubber lining. 

4 Environmental Benefits of Rubber Lining

Here are the top four environmental and safety benefits of rubber lining:

1. Preventing Leaks and Containing Hazardous Materials

Rubber linings serve as a vital chemical-resistant barrier that keeps harmful chemicals from leaking out and causing pollution in the soil and water. By sealing industrial equipment and storage systems, they help industries mitigate environmental risks and protect surrounding ecosystems. 

Industries like oil, gas, chemicals, and wastewater treatment, rubber linings are used to line tanks, pipes, and storage vessels that contain potentially harmful chemicals. These linings act as a protective barrier, preventing substances like sulfuric acid, petroleum, and lead from escaping into the environment. This is critical for preventing soil and water contamination, which could have devastating effects on ecosystems.

Eco-friendly rubber lining helps companies comply with regulations like the Clean Water Act and Oil Pollution Act, which mandate strict controls over chemical spills and environmental pollution. By sealing storage tanks and pipelines, rubber linings help mitigate the risk of spills, reducing the likelihood of expensive cleanup operations and environmental damage.

2. Reducing Corrosion and Extending Equipment Life

Sustainable rubber linings offer an extra layer of defense, protecting industrial equipment from corrosion caused by rust, wear, and chemicals. By adding this protective layer, equipment like storage tanks, pipelines, and machines last much longer, reducing the need for costly repairs and replacements. Not only does this lower maintenance expenses, but it also minimizes operational downtime, allowing for more efficient production.

Unlike metal, which requires regular replacement, and paint coatings that wear off quickly, rubber linings are durable and need less maintenance, helping to save resources, reduce waste, and lower environmental impact. Extending the life of equipment with rubber lining reduces industrial waste and decreases the demand for raw materials.

3. Ensuring Worker Safety

In addition to protecting the environment, rubber linings also play a vital role in ensuring worker safety. In industries such as chemical processing, power plants, and wastewater treatment, workers are often exposed to hazardous materials. Eco-friendly rubber lining helps prevent accidental spills and leaks that could pose serious health risks to employees.

For example, in wastewater treatment plants, rubber linings are used to line tanks that hold raw sewage or treated water. This helps prevent leaks that could expose workers to harmful pathogens or chemicals. Similarly, in battery plants, rubber linings prevent hazardous chemicals like sulfuric acid from leaking, protecting workers from potential exposure that could cause severe burns or other long-term health damage.

4. Mitigating Risk of Catastrophic Events

In industries like petrochemical, nuclear power, and mining, rubber linings enhance durability, ensuring that they remain intact even under extreme conditions. This helps prevent catastrophic failures that could pose a danger to both the facility and the broader community. By safeguarding both equipment and the environment, rubber linings help ensure broader safety beyond just protecting workers, reducing the likelihood of accidents that could have far-reaching impacts.

Install Sustainable Rubber Lining With US Rubber

The environmental benefits of rubber lining in industrial settings range from preventing chemical leaks and reducing equipment waste to improving energy efficiency and lowering carbon footprints. By extending the lifespan of critical infrastructure and minimizing resource consumption, it supports both sustainability and operational reliability.

Adopting rubber lining technology is a smart investment for long-term environmental responsibility and workplace safety. Businesses that integrate sustainable rubber lining practices not only protect their assets but also contribute to a sustainable future. To learn more about eco-friendly rubber lining options and how they can benefit your industry, contact US RUBBER.

Common Challenges in Tank and Vessel Rubber Lining

Common Challenges in Tank and Vessel Rubber Lining

by | Aug 15, 2024 | US Rubber

Rubber tank lining is a critical process in many industries. Take chemical processing, mining, and water treatment for example, where tanks and other vessels are exposed to harsh chemicals and abrasive materials. 

To avoid corrosion and extend the longevity of rubber linings and the vessels they protect, proper installation and maintenance are required. But these processes aren’t without challenges, which is why it’s important to find a rubber lining contractor you can trust to do the job right. 

Top 4 Rubber Tank Lining Challenges

(+ Solutions)

Below we’ll review the most common tank and vessel lining issues and how our experienced team at US RUBBER works to combat them.

1. Rubber Lining Adhesion Problems

The most common challenge in rubber tank lining installation is ensuring strong adhesion between the rubber lining and the substrate. Poor adhesion can lead to premature failure of the lining, resulting in costly repairs and even more costly operational downtime.

The most typical causes of rubber lining adhesion issues are:

  • Contaminated substrate: Contaminants like oil, rust, and moisture can prevent the lining from bonding correctly to a surface. 
  • Application techniques: Inconsistent or incorrect application techniques can lead to weak spots, where the lining fails to adhere properly.
  • Curing process: Uncontrolled or unfinished rubber curing can result in weak adhesion and lining failure. 

Adhesion Solutions

To avoid adhesion problems and consequent rubber lining defects, our team: 

  • Utilizes advanced surface preparation techniques (abrasive blasting, chemical cleaning) to ensure that substrates are free from contaminants. 
  • Maintains up-to-date on the latest application methods
  • Employs precise curing techniques to guarantee rubber integrity

2. Complex Tank Shapes

Industrial tanks and vessels come in various shapes and sizes. Complex geometrics, such as corners, edges, or irregular shapes, can make it difficult to achieve a uniform and effective lining due to:

  • Incomplete coverage: Ensuring complete coverage in tanks with complex shapes can be difficult, leading to potential weak spots where the lining is thinner or absent.
  • Weak seam integrity: Seams and joints in rubber linings can be vulnerable points that, without proper sealant techniques, lead to leaks and other failures.

How to Effectively Rubber Line Irregularly Shaped Vessels  

At US RUBBER, we have experience lining tanks and vessels of all shapes and sizes. Our skilled technicians use specialized techniques and equipment to ensure complete coverage and seamless integration of the rubber lining. Before we consider the job complete, we take an additional measure to conduct rigorous inspections and ensure that all seams and joints are free of defects.

3. Rubber Lining Thickness Variability

Rubber lining thickness should be uniform across the entire tank or vessel. Variations in thickness can lead to weak spots that are more susceptible to wear. In most cases, thickness variations are due to:

  • Application errors: Inconsistent application techniques can result in too-thick or too-thin areas in the lining.
  • Material properties: Variations in the rubber material itself can of course lead to uneven thickness during application. 
  • Environmental factors: Temperature and humidity can affect the rubber curing process and lining application, leading to variations in lining thickness.

How to Ensure Uniform Rubber Lining Thickness

Above all else, we source only high-quality rubber with consistent properties to ensure uniform thickness in all projects. We also use state-of-the-art equipment and modern techniques to guide our application process. Finally, our technicians are trained to monitor and control environmental conditions to minimize their impact; with a Gulf Coast-focused service area, we know a thing or two about working in high temps and humidity!

4. Corrosion

Of course, the purpose of rubber lining is to prevent corrosion in tanks and vessels. But what about preventing corrosion in the rubber lining? Issues can arise from:

  • Chemical incompatibilities: The rubber lining must be compatible with specific chemicals or materials stored in the vessel to provide effective corrosion resistance.
  • General wear and tear: This is inevitable over time.

Corrosion Solutions

We work closely with our clients to select the appropriate lining material based on the specific chemicals and conditions to which the tank will be exposed. 

Aside from that, the most impactful thing we do to prevent corrosion (or at least identify and fix it before it turns into a bigger issue) is to conduct regular inspections and maintenance. Our comprehensive inspection and maintenance services include:

  • Scheduling proactive inspections to identify signs of wear, damage, or adhesion problems early on, per standards set by the American Society of Mechanical Engineers (see ASME Section VIII, Division 1).
  • Making repairs to address issues promptly, prevent further damage, and ensure the continued protection of the tank or vessel.
  • Keeping detailed records of all inspections, repairs, and maintenance activities to track the performance of the rubber lining over time.

Safeguard the Integrity of Your Rubber Lining Application

Rubber lining is a highly beneficial addition to your tanks and vessels — but only if it’s done thoughtfully and properly.

With our advanced techniques, high-quality materials, and skilled technicians, we can ensure your tanks and vessels are protected to perform optimally for years to come. If you’re experiencing any issues with your rubber tank lining or need expert maintenance services, don’t hesitate to reach out.