Rubber linings protect industrial equipment against corrosion, abrasion, and chemical damage. They also protect storage tanks, pipes, or process vessels, extend equipment life, and keep operations running safely and smoothly.

But even the most durable rubber lining isn’t immune to failure. Lining materials can break down over time, or due to improper installation or exposure to harsh conditions. When they do, minor issues can quickly escalate into major problems like leaks, contamination, or unplanned downtime.

This blog will walk you through six of the most common rubber lining failure modes—what they look like, what causes them, and how to respond quickly to prevent costly damage and keep your business running. 

6 Signs of Rubber Lining Failure to Keep an Eye Out For

From rubber cracking to chemical attacks, below are six of the most common signs of failure—and what to do if you spot them.

1. Rubber Cracking

What it looks like:
Cracks may appear on the surface of the rubber or run deeper into the lining, creating a brittle or flaky appearance. These are especially common in older linings or areas exposed to the elements.

Common causes:
Rubber cracking is often caused by prolonged exposure to UV rays, ozone, or high temperatures. It can also result from chemical incompatibility, oxidation, or simply aging rubber at the end of its service life.

How to respond:
Cracks are a clear warning that your lining is no longer providing full protection. At the first sign of cracking, remove the equipment from service and assess the extent of the damage. In most cases, a rubber lining professional should evaluate the material and recommend either spot repair or a full reline, depending on severity.

2. Debonding

What it looks like:
Debonding occurs when the rubber lining lifts or peels away from the substrate. You might notice visible gaps, curling edges, or bubbles forming beneath the surface. In severe cases, entire sections of the lining may detach.

Common causes:
Debonding typically stems from improper surface preparation during installation, moisture or contamination under the adhesive, or incorrect adhesive selection or application. It can also result from corrosion forming beneath the lining, compromising adhesion over time.

How to respond:
Debonding creates pathways for chemicals, moisture, and abrasion to reach the equipment surface, putting your system at risk. If you notice signs of separation, stop operation immediately and have the area inspected. A rubber lining expert can assess the substrate condition and reline the area using proper surface prep and bonding techniques to ensure long-term performance.

3. Blistering

What it looks like:
Raised, bubble-like formations under the rubber surface indicate blistering. These blisters are often soft to the touch and may contain air, liquid, or gas. In some cases, they can rupture and expose the substrate below.

Common causes:
Blistering usually results from trapped air or solvent during the lining installation process. Over time, permeation of process media—especially under pressure or heat—can also lead to blisters forming beneath the surface.

How to respond:
Blistering may indicate more than just a surface issue. In many cases, it signals hidden corrosion or delamination beneath the rubber. A lining professional should cut into the blister to evaluate its depth and determine if localized repair or complete removal and reapplication is required. Acting quickly helps prevent the problem from spreading and compromising more equipment.

4. Liner Erosion or Wear

What it looks like:
Signs of erosion include visible thinning, grooves, or worn patches in the rubber lining, especially in high-flow areas or zones exposed to abrasive materials. In severe cases, the substrate beneath the lining may become exposed.

Common causes:
Constant impact from slurries, solids, or abrasive particles can wear down high-performance linings. Other contributing factors include the use of rubber with insufficient hardness for the application or poor system design, which creates excessive turbulence or concentrated wear zones.

How to respond:
Erosion reduces the lining’s ability to protect your equipment and can quickly lead to leaks or structural damage. If you notice signs of wear, evaluate the rubber hardness and thickness in affected areas. Upgrading to a more abrasion-resistant formulation or redesigning the system to reduce wear (such as adding baffles or redirecting flow) can help extend the lining’s lifespan.

5. Chemical Attack

What it looks like:
If rubber appears swollen, softened, sticky, or cracked, it could indicate chemical attack. This is especially common in areas exposed to aggressive chemicals. Depending on the extent of chemical exposure, damage may be localized or spread across broader surfaces.

Common causes:
Chemical attack occurs when the rubber lining isn’t properly matched to the process media. Exposure to incompatible acids, solvents, or caustics (especially at elevated temperatures) can break down the rubber’s structure over time.

How to respond:
Stop the process at the first sign of chemical degradation and identify the chemical exposure. A lining expert can test the rubber and recommend a more chemically resistant formulation. 

6. Undercure or Overcure

What it looks like:
Undercured rubber feels unusually soft, tacky, or weak, sometimes with a gummy texture. Overcured rubber, on the other hand, is tough, brittle, and prone to cracking. Both conditions compromise the lining’s protective properties.

Common causes:
Improper vulcanization during installation is the leading cause of this condition. Other causes include incorrect temperature or cure time, poor placement in the autoclave, or inconsistent heating across the lined surface.

How to respond:
Cut and test sample sections to determine the degree of cure. If undercure or overcure is confirmed, the lining may need to be reprocessed or replaced entirely. Working with experienced rubber lining professionals helps ensure proper cure cycles and consistent quality control, preventing premature failure.

Why Fast Action Matters

Rubber lining failures rarely fix themselves. Even minor issues can spiral into major problems if ignored. Cracks can deepen, blisters can rupture, and worn areas can quickly expose the substrate to corrosive or abrasive materials. The longer you wait, the greater the risk of equipment leaks, contamination, and unplanned shutdowns.

Catching signs of failure early and taking swift action can save thousands in repair costs and prevent costly downtime. Regular inspections and partnering with a trusted rubber lining provider are key to staying ahead of potential failures and extending the life of your equipment.

Don’t Wait—Get Expert Help with US Rubber 

Not all rubber lining failures are easy to spot or fix. That’s why it pays to have a trusted partner who knows what to look for and how to respond.

At US Rubber, we bring decades of experience in diagnosing, repairing, and replacing rubber linings across a wide range of industrial applications. From on-site inspections and lab testing to full tank relining and preventative maintenance, we protect your equipment and productivity.

Is your lining failing? Contact US Rubber today to schedule an expert inspection or discuss your repair options.

Understanding durometer ratings is one of the most critical factors in selecting industrial rubber lining. A durometer measures the hardness of rubber, which directly impacts how well it performs under stress, resists abrasion, absorbs impact, and stands up to harsh environments.

Rubber hardness is critical for meeting spec requirements, ensuring long-term performance, protecting valuable equipment, and minimizing costly downtime. Whether your application involves chemical exposure, mechanical stress, or abrasive materials, the correct durometer rating can make all the difference.

In this blog, we’ll explain how durometer ratings are measured, what different levels mean, and how to match the right hardness to your specific needs.

What Is a Durometer Rating?

A durometer rating is a standardized measurement of a material’s hardness, specifically, its resistance to indentation. In industrial rubber applications, durometer ratings help engineers and maintenance teams evaluate how soft or hard a rubber compound is and whether it’s suitable for a specific environment or mechanical demand.

For most rubber lining applications, hardness is measured using the Shore A scale, which is designed for flexible, semi-rigid materials like elastomers. The scale assigns a number from 0 to 100 based on how much a calibrated device (called a durometer) penetrates the rubber’s surface:

• A lower value (e.g., Shore A 40) indicates softer rubber that absorbs shock and conforms to irregular surfaces.
• A higher value (e.g., Shore A 90) indicates harder rubber that offers greater resistance to abrasion and mechanical wear.

Hardness testing is standardized under ASTM D2240 to ensure consistency and accuracy across applications. At US Rubber, we perform durometer testing as part of our quality control process—both during manufacturing and after curing—to confirm that each lining meets its required specifications.

What Durometer Ratings Indicate in Real Applications

Different durometer ratings affect how rubber responds to stress, impact, and environmental challenges. Here’s a breakdown of what various Shore A ranges typically mean—and where each performs best.

Soft Rubber (Shore A 40–60)

• Flexible and elastic
• Absorbs vibration and shock
• Ideal for tight seals, vibration damping, and irregular surfaces

Medium Rubber (Shore A 60–75)

• Balances flexibility with strength
• Suitable for general-purpose linings
• Common in moderate-wear environments

Hard Rubber (Shore A 75–90+)

• Rigid and durable
• Resists tearing and abrasion
• Best for high-impact or high-pressure environments

Now let’s connect these characteristics to specific industrial applications:

Abrasion Resistance

Harder rubber (Shore A 80–90) withstands repeated wear, making it ideal for chutes, hoppers, and material-handling systems.

Chemical Exposure

While the compound matters most, mid-range durometer rubber (60–75) offers a good balance of flexibility and resistance in chemically aggressive environments.

Impact & Mechanical Stress

Softer rubber (40–60) performs better in shock-absorbing roles, such as vibrating screens or mobile equipment.

Complex Shapes & Surfaces

Lower durometer materials are more pliable and easier to install around bends, curves, and fittings.

Choosing a durometer that’s too hard or too soft can result in poor performance, increased wear, or even lining failure. That’s why material selection must match the real demands of your operating environment.

Why Durometer Isn’t the Only Critical Factor

While durometer ratings provide essential insight into rubber hardness, they’re just one part of the equation. The overall performance of a rubber lining also depends on:

• Rubber formulation, which affects chemical resistance, temperature tolerance, and tensile strength
• Cure systems, which influence final hardness and bonding properties
• Substrate preparation, which impacts how well the rubber adheres to surfaces
• Environmental factors like thermal cycling, pressure, and chemical exposure

Even with the right durometer, a poor fit for any of these elements can lead to premature failure. That’s why it’s important to take a holistic view—and work with a partner who understands how to optimize all the variables.

Work with US Rubber for the Right Material Selection

At US Rubber, we bring decades of experience in evaluating every aspect of your application environment, including chemical exposure, temperature extremes, mechanical stress, and abrasion levels.

Our team works closely with you to recommend the optimal durometer rating and rubber compound for your needs. And when off-the-shelf solutions won’t cut it, we can customize rubber linings to meet your exact operating conditions and performance standards.

Need help finding the right durometer rating for your lining? 

Contact US Rubber today for expert guidance or to request a quote. We’re here to help you protect your equipment, reduce downtime, and get the job done right the first time.

When your equipment is exposed to harsh chemicals day in and day out, selecting the right rubber lining material is vital. The wrong choice can lead to premature failure, unplanned downtime, and costly repairs. The right material, on the other hand, can provide long-lasting protection, reduce maintenance needs, and help your operation run smoothly for years to come.

But with so many chemical environments and rubber formulations available, how do you know which rubber lining material is best?

Let’s walk through six key factors to consider when selecting a rubber lining for chemical resistance. We’ll provide a quick breakdown of common rubber materials and their compatibility with different chemicals, temperatures, and mechanical demands. And when it’s time to put that lining into service, you’ll see why working with a trusted partner like US Rubber ensures both the right material and a reliable installation.

6 Things to Consider When Choosing a Rubber Lining for Chemical Resistance

The right rubber lining material protects your equipment, extends service life, and reduces costly maintenance—but only if it’s chosen with your specific chemical environment and operating conditions in mind. Below are six key factors to help guide your selection.

1. Understand Your Chemical Environment

Before you choose a rubber lining material, you need to know exactly what it’s up against. Start by identifying all the chemicals your equipment will come into contact with (Ex. acids, alkalis, solvents, oxidizers, a mix of several, etc.)

It’s also important to assess:

• Concentration levels: A low concentration of an acid might be fine for some materials, but higher levels could cause degradation.
• Exposure duration: Is the chemical contact constant, intermittent, or just occasional?
• Combination effects: Even if individual chemicals are compatible, mixtures can create unexpected reactions that affect performance.

Pro tip: Remember trace chemicals or cleaning agents—if they’re not considered in the selection process, they can slowly degrade the lining over time.

2. Consider Operating Conditions

Chemical exposure is only part of the equation. Your rubber lining also needs to perform under the physical demands of your system. Be sure to factor in:

• Temperature: High heat can accelerate chemical reactions and degrade some rubber materials, while extreme cold may cause brittleness or cracking. Choose a lining rated for your maximum operating temperature.
• Pressure and mechanical stress: Equipment that experiences internal pressure, movement, or flexing requires a rubber lining that offers both elasticity and durability to prevent cracking or delamination.
• Abrasive media: If your chemicals are part of a slurry or contain suspended solids, you’ll need a material that offers abrasion resistance in addition to chemical protection.

Remember: Even a rubber that performs well chemically might still fail prematurely if it cannot handle the system’s mechanical or thermal loads.

3. Cured vs. Uncured Rubber Linings

Another critical consideration is whether to use cured or uncured rubber lining. Each has advantages, and the right choice depends on your application and installation environment.

• Cured Rubber Linings:
  • Pre-vulcanized before application
  • Offer consistent properties and quick installation
    Easier to inspect for uniformity and defects
  • Ideal for simpler surfaces and controlled shop conditions

• Uncured Rubber Linings:
  • Applied in an uncured state and vulcanized after installation
  • Allow for better conformity to complex or irregular surfaces
  • Require skilled technicians and careful process control to ensure a complete cure
  • Often used in the field or for large, custom installations

In general: Cured linings are great when time and predictability matter, while uncured linings offer flexibility for more challenging or custom applications.

4. Compare Rubber Lining Material Options

Not all rubber is created equal, especially when it comes to chemical resistance. Each compound has its own strengths and weaknesses, depending on the chemicals, temperatures, and conditions involved.

Below is a quick comparison of common rubber lining materials and their chemical resistance properties:

Note: Always cross-check your chemical list with a compatibility chart and consult a rubber lining expert to confirm your selection.

5. Don’t Overlook Compatibility and Longevity

Even if a rubber material is technically rated for your chemicals, that doesn’t guarantee long-term performance. Real-world conditions often introduce variables that accelerate wear or reduce effectiveness. To make sure your lining lasts:

• Validate with real-world experience: Chemical resistance charts are helpful, but field performance and case studies give a more complete picture.
• Consider permeability and diffusion: Some chemicals may slowly penetrate the lining over time, especially at higher temperatures.
• Account for thermal expansion and contraction: Repeated heating and cooling can stress the bond between the lining and substrate.
• Watch out for chemical combinations: Certain mixtures may create new byproducts or reactions that weren’t considered during initial material selection.

Keep in mind: A lining that works well on paper may not be the most economical or durable choice in practice. Longevity matters just as much as initial compatibility.

6. Work with a Certified Rubber Lining Partner

Selecting the right rubber lining material is only half the equation. Even the most chemically resistant rubber won’t perform as expected if it’s installed improperly.

That’s why working with a certified partner who understands both material science and installation best practices is critical.

When you work with US Rubber, you get:

• Expert guidance on material selection based on your specific chemical environment and mechanical needs
• Certified field and shop crews equipped to handle everything from tank linings to complex vessels
• 24/7 installation and repair services to minimize downtime
  Full documentation and inspection reports to support traceability, compliance, and long-term maintenance planning

In short: An ideal rubbing lining partner will help you choose the right material and install it the right way, so you can protect your equipment and keep operations running smoothly.

Get Chemical Resistance You Can Count On

Rubber lining is one of the most effective ways to protect your equipment from chemical attack—but only if you choose the right material and install it properly. 

Need help determining the best rubber lining material for your application?

US Rubber is here to help. Our experienced team can recommend the proper lining based on your exact requirements—and back it up with expert installation and support.

Contact us today to speak with a specialist or request a quote.

A protective coating is essential to protect industrial tanks and ensure durability, performance, and cost-effectiveness. Two of the most common options are rubber linings and epoxy coatings. They protect against corrosion, abrasion, and structural stress caused by harsh operating conditions.

Each coating has distinct advantages depending on the application. So how do you decide which option is best for your needs? 

We’ll compare rubber linings and epoxy tank coatings, examining their pros, cons, and best use cases so you can understand which solution best meets your specific requirements. 

Why Industrial Tanks Need Protective Coatings

Industrial tanks are exposed to demanding environments that significantly impact their longevity and performance. Protective coatings safeguard these tanks, acting as a barrier against damage and wear. 

Here are some of the most critical challenges coatings address:

Corrosion from Chemicals and Moisture:

Tanks that store chemicals or operate in humid environments are highly susceptible to corrosion. Protective coatings prevent chemical reactions and moisture penetration.

Abrasion from Transported Materials:

In industries like mining or aggregate processing, abrasive materials (sand, rocks, slurry, etc.) can cause significant wear on the tank’s interior. Coatings designed to resist abrasion help extend the tank’s service life.

Structural Stress from Pressure and Temperature Changes:

Tanks often operate under fluctuating pressures and temperatures, which can lead to material fatigue or cracking. Coatings help mitigate these stresses, enhancing the tank’s ability to withstand extreme conditions.

Rubber Lining vs. Epoxy Coatings for Tanks

Option #1: Rubber Linings

Rubber linings are a versatile and durable coating solution for industrial tanks. They’re applied as a thick, flexible layer through vulcanization (curing with heat and pressure) or cold bonding. This ensures a seamless barrier that adheres tightly to the tank’s surface, providing excellent protection against harsh environments. 

Rubber linings are particularly known for their flexibility, making them ideal for withstanding mechanical stress and adapting to equipment with complex geometries.

Key Benefits of Rubber Linings:

• Flexibility: Ideal for withstanding mechanical stress and adapting to equipment with complex geometries.

• Corrosion Resistance: Rubber linings offer superior protection against corrosive substances like acids and alkalis, making them ideal for chemical storage tanks and environments with aggressive chemicals.
• Abrasion Resistance: In high-wear environments, such as mining or slurry transport, rubber linings withstand friction and impact from abrasive materials.
• Durability: Rubber linings are long-lasting, highly resilient, and prone to cracking or delamination.
• Ease of Repair: Damaged areas can be quickly patched, minimizing downtime and avoiding costly reapplications.

Drawbacks of Rubber Linings:

• Higher Upfront Costs:
  Rubber linings typically have a higher initial installation cost compared to epoxy coatings.
• Specialized Expertise Required:
  Applying rubber linings demands skilled technicians and specialized equipment, making it crucial to partner with experienced providers like US Rubber.

Option #2: Epoxy Tank Coatings

Epoxy coatings consist of a resin and hardener that chemically bond during curing. This process creates a rigid, durable layer that adheres tightly to the tank’s surface, offering a smooth and protective finish. 

Key Benefits of Epoxy Coatings:

• Chemical Resistance:
  Epoxy coatings provide reliable protection against mild to moderate chemical exposure, making them suitable for applications like water treatment or tanks storing non-aggressive substances.
• Cost-Effective:
  Epoxy coatings are an economical choice for budget-conscious projects or less demanding environments. They have lower initial installation costs than rubber linings.
• Versatility:
  Epoxy adheres well to a variety of surfaces, including metal and concrete, making it a flexible solution for different tank designs and materials.

Drawbacks of Epoxy Coatings:

• Brittle Over Time:
  Epoxy coatings can become brittle with age, leading to cracking or flaking, particularly in environments with fluctuating temperatures or mechanical stress.
• Limited Abrasion Resistance:
  Unlike rubber linings, epoxy coatings are not ideal for high-abrasion environments. They’re more prone to damage from constant friction or impact.
• Challenging to Repair:
  Repairing damaged epoxy coatings often requires removing the entire layer and reapplying, resulting in higher long-term maintenance costs.

A Side-by-Side Comparison of Rubber Linings vs. Epoxy Coatings

Why US Rubber’s Linings Lead the Industry

Rubber linings stand out as the superior choice for industrial tank protection, especially in demanding environments. 

At US Rubber, we specialize in delivering high-quality rubber linings that provide unmatched durability, flexibility, and performance. 

Here’s why you should consider rubber linings—and why US Rubber is the trusted partner for your industrial needs:

• Expertise in Challenging Applications:
  From aggressive chemicals to high abrasion and extreme temperatures, US Rubber offers tailored solutions designed to withstand the harshest conditions.
• Durability and Longevity:
  Rubber linings, which have been proven to excel in high-stress scenarios, provide long-lasting protection against wear, corrosion, and mechanical stress. 
• Turnkey Services:
  From initial procurement to expert installation and repairs, US Rubber provides comprehensive services to ensure your project runs smoothly. 

Protect Your Tanks with US Rubber

Rubber linings offer superior durability, chemical resistance, and protection for demanding applications. At US Rubber, we provide tailored solutions and expert services to ensure your equipment lasts longer and performs better. Contact us today for personalized guidance and top-quality rubber linings.

Proper rubber lining is critical when protecting industrial equipment like tanks, pipes, and fittings. The thickness of the rubber lining affects durability, safety, and optimal performance. 

Lining thickness makes all the difference in prolonging the lifespan of your equipment and reducing operational downtime, from resisting chemical corrosion to withstanding high-pressure and abrasive environments.

With so many factors to consider—like operating conditions, material compatibility, and industry-specific requirements—choosing the right thickness can feel overwhelming. We’re here to help. 

Why Rubber Lining Thickness Matters

Rubber linings protect industrial equipment from damage caused by harsh operating conditions. Acting as a protective barrier, rubber linings shield equipment from chemical exposure, abrasion, and mechanical stress. They extend the lifespan of your assets and reduce costly repairs.

However, not all applications require the same thickness of rubber lining. The appropriate thickness ensures optimal performance by addressing specific challenges unique to each use case. 

Here’s how the correct lining thickness impacts performance:

• Durability: Thicker linings reduce wear and tear by absorbing impacts and resisting deformation over time, ideal for high-stress environments.
• Chemical Resistance: Applications involving corrosive substances, such as acids or alkalis, require thicker linings for an extra layer of protection, preventing equipment from deteriorating under constant exposure.
• Abrasion Resistance: High-friction environments, like those found in mining or slurry transport, demand thicker linings to withstand the constant impact of abrasive particles like sand, rocks, or other materials.
• Pressure Handling: Tanks and vessels operating under high-pressure conditions benefit from linings that can endure the stress without cracking or compromising the equipment’s structural integrity.

5 Factors That Influence Rubber Lining Thickness Based on Application Needs

Selecting rubber lining thickness depends on the specific conditions your equipment will face. 

Below are five common application scenarios, recommended thickness ranges, and the reasoning behind them.

1. Applications in Corrosive Environments

In highly corrosive environments, thicker linings provide a barrier against chemical degradation, so the equipment remains intact and functional over time.

• Example: Storage tanks handling strong acids (e.g., sulfuric acid in chemical plants).
• Recommended Thickness: 10-15mm, depending on acid concentration and temperature.

2. High-Abrasion Applications

Constant friction from abrasive particles like rocks and sand can quickly wear down thinner linings. Thick linings are essential to handle this continuous wear and tear and extend the equipment’s lifespan.

• Example: Pipes or fittings used in slurry transport in mining operations.
• Recommended Thickness: 12-20mm.

3. High-Pressure Systems

High-pressure environments place significant stress on equipment. Rubber lining is needed for structural reinforcement and to prevent cracks or failures under pressure.

• Example: Pressure vessels in oil and gas applications.
• Recommended Thickness: 8-15mm, based on pressure ratings and temperature ranges.

4. Applications in High-Temperature Environments

Elevated temperatures can accelerate wear and tear on lining. A thick, heat-resistant lining ensures durability and consistent performance over time.

• Example: Heat exchangers or vessels exposed to temperatures above 120°C.
• Recommended Thickness: 8-12mm with specialized rubber formulations.

5. Complex Equipment Geometries

Thin linings are easier to apply to curved or intricate surfaces without compromising durability. This makes them ideal for complex equipment shapes requiring flexibility and precision.

• Example: Agitators and mixers in food processing or pharmaceutical industries.
• Recommended Thickness: 6-10mm.

Typical Rubber Lining Thickness Ranges by Industry

As you can see, rubber lining requirements vary significantly depending on the challenges associated with specific applications. 

Here’s a quick guide to typical thickness ranges by industry:

Chemical Processing

Chemical processing environments demand robust chemical resistance to prevent degradation and ensure the longevity of equipment.

• Typical Thickness: 8-15mm
• Applications: Tanks and pipelines handling corrosive substances like acids or alkalis.

Mining and Aggregates

The constant friction and impact in these mining settings require thicker linings to withstand wear and tear.

• Typical Thickness: 12-20mm
• Applications: Chutes, slurry pipelines, and equipment exposed to high levels of abrasion from sand, rocks, and other materials.

Oil & Gas

These conditions require linings that can handle both thermal stress and mechanical pressure without compromising performance.

• Typical Thickness: 10-15mm
• Applications: Pressure vessels, pipelines, and equipment exposed to high temperatures or pressure variations.

Food & Beverage

Thinner linings are ideal for easy cleaning in the food and beverage industry, ensuring compliance with hygiene standards while maintaining durability.

• Typical Thickness: 6-10mm
• Applications: Sanitary linings in mixers, storage tanks, and other food-grade equipment.

How to Select the Right Rubber Lining Thickness for Your Needs

Follow these steps to confidently choose the right rubber lining thickness to enhance your equipment’s durability, safety, and performance. For expert advice, US Rubber is here to remove the guesswork from your selection process.

1. Assess Operating Conditions

Begin by identifying the primary stress factors your equipment will face. Consider the following:

• Chemical Resistance: Will the equipment handle corrosive substances?
• Abrasion Resistance: Will it be exposed to high-friction materials like sand or rocks?
• Thermal Stress: Will it operate under high temperatures?
• Mechanical Pressure: Will it need to withstand significant mechanical or hydraulic pressure?

2. Consult Material Compatibility Charts

Different rubber materials are designed to handle specific challenges. Consult compatibility charts to match the lining material and thickness to your environment. For example:

• Use acid-proof rubber for chemical storage tanks.
• Opt for abrasion-resistant rubber for mining and slurry transport applications.

3. Evaluate Long-Term Costs

Thick linings may have a higher upfront cost but can reduce maintenance expenses and downtime over time. Consider the total cost of ownership, especially for applications where frequent replacement or repairs would disrupt operations or increase costs.

4. Leverage Expert Insights

Consulting with industry professionals like US Rubber ensures your selection is tailored to your needs. With expertise in rubber lining applications, US Rubber can:

• Analyze your specific requirements.
• Recommend the best material and thickness.
• Provide turnkey solutions, from procurement to installation.

Partner with US Rubber for Superior Rubber Lining Solutions

US Rubber offers unmatched expertise and comprehensive services when protecting industrial equipment. Our custom rubber lining solutions ensure tailored thickness options for corrosive, high-abrasion, high-pressure, and high-temperature applications. 

Whether you need new installations or repairs, our experienced field crews deliver exceptional results on-site for tanks, vessels, and specialty equipment. Our expertise extends to both industrial rubber linings and rubber tank lining thickness, making us the go-to choice for diverse industries.

With US Rubber’s turnkey services, you’ll benefit from:

• Reduced Downtime: Efficient installation and repair processes to keep your operations running smoothly.
• Enhanced Performance: High-quality linings that optimize your equipment’s durability and efficiency.
• Peace of Mind: Guaranteed quality and safety standards you can trust.

Contact us today for a consultation or to learn more about how we can help with your rubber tank lining needs.